Infrastructure

Our production facility is well integrated with the most modern machines for knitting, processing,fabric finishing and sewing capable of delivering world class knitted and woven garments conforming to world standards.

Knitting

Plays a key role in the manufacturing process. State of the art knitting machines from Mayer & Cie Germany produce a variety of flawless knits including Single Jersey, Double Jersey, auto striped fabrics and electronic Jacquards from high-quality yarn sourced from some of the best suppliers in the country.

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Yarn Dyeing

We have set high standards in yarn dyeing with superior automated dyeing system from Thies, Germany. Our dyeing capacity is around 15 tonnes per day.

Fabric Dyeing

Our advanced fabric dyeing division uses modern soft-flow dyeing machines that maintain colour fastness and shade consistency. Machines from Brazzoli (Italy). DataColour USA, a global leader in colour dispensing system and colour communications technology are used in tandem for overall high performance in both production and quality. A Spectrophotometer evaluates shades and colours and translates them to recipes.

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Rotary Printing

Our highly precision 12 colour rotary screen printers create glorious coloured patterns and highest repeat size designs with minimum stress to the knitted fabric. These printers also allow for a quick changeover of patterns, both continuous, as well as discontinuous. All type of printing is knitted fabric with Ractive print, Discharge Print, Pigment Print Burnout print etc. With high quality dyes & chemicals.

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Finishing

Good finishing techniques can have a striking impact on the feel, optic and wear performance of the final knitted garment. A complete range of Stenter / dryers and top of the line Fabric Finishing machines from Bruckner, Germany and fabric finishing in open and tubular compacting by TubeTex, USA, to stabilize fabric, finishing process nearly 60 tonnes a day. Special chemical finishing to inpact knitted fabrics with UV finish, Anti pilly, Mositure management and water replacement finish.

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Cutting and Sewing

High-precision cutting machines from Gerber and Barrebie along with band knife cutters complement our well-equipped sewing facility comprising the latest machines from Germany and Japan.

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Special Machinery

We also have special machinery such as the automatic pocket welting machines, pocket setters, collar profile machine and pattern takers for producing high end products like Golf Polo’s and sweat shirts. We have numerous flat seemers for under garment production.

Embroidering and Printing

We are Equipped with embroidery machines from Barudan- Japan, to ensure sharpness and precision of artwork

MHM Printing machines impart intricate designs and elaborate shadings to fabrics, with online gas curing machine, with variety of pigment, Discharge , Embossed , Flock , and foil prints.

Windmill

RCG has installed 20 Windmills of total 22.60 MW capacity taking care of the entire power requirements of the group at cost of Rs. 500 million. These 20 machines are the latest from Neg-Micon of Denmark. By generating this green power, RCG is saving gallons of fuel and metric tones of coal for the nation, with equivalent avoidance of harmful carbon emission into the biosphere.

Water Treatment Plant

To Retain an Eco Friendly Nature, Installation of Reverse Osmosis Plant for water treatment have been undertaken, by which the status of "Zero" effluent discharge unit have been achieved.

RCG also boasts the largest effluent treatment plant in south India, and the government of Tamil Nadu has appreciated our efforts to achieve ‘Zero’ discharge.

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